Pallet load capacity: static, dynamic and racking
Published on: 05-06-2026
Three types of load capacity
| Type | Meaning | Typical values* |
|---|---|---|
| Static | load on a pallet resting on flat ground | up to ~4000–6000 kg |
| Dynamic | load during transport (forklift, pallet truck) | up to ~1000–1500 kg |
| Racking | load on a pallet supported only on rack beams | up to ~700–1250 kg |
*Values depend on the model — always check the product sheet.
Why racking matters most
On a rack the pallet rests on just two beams, so deck and rim deflection decide safety. Racking overload is the most common failure cause. Choose a pallet so the load mass stays within the racking capacity, not the static one.
What affects capacity
| Factor | Effect |
|---|---|
| Construction (solid vs perforated) | solid = higher capacity and hygiene |
| Runners/feet (3 runners vs 9 feet) | runners = better rack support |
| Steel reinforcement | raises racking capacity |
| Temperature | cold/heat changes HDPE stiffness |
How to choose by capacity
Most popular formats: 1200×800 Euro pallet and 1200×1000 pallet; for food, H1 hygienic pallets. Overview: plastic pallets.
FAQ
Which capacity matters on a rack? Racking — it is lowest and governs safety.
Does frost lower capacity? Yes; cold HDPE is stiffer but more brittle — check the model's operating range.
Solid or perforated for heavy loads? Solid — higher capacity and a flat deck.
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